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Smart Series Control Unit

Intuitive Interface and Flawless Electrostatic

Take full digital control of your powder coating and enamel lines with the Strong3000 Smart series control unit. Discover our next-generation electrostatic brain equipped with an easy-to-use smart panel, precise voltage (kV) and micro-ampere (µA) adjustments that overcome the Faraday cage, pneumatic valve stability ensuring perfect powder flow, and a self-cleaning (purging) feature supporting rapid color changes. Minimize operator errors from day one with its user-friendly interface and elevate your coating quality to the peak.

The secret to a perfect surface coating lies not only in the power of the gun but in the intelligence of the brain managing that power. The fundamental cause of issues encountered in standard or manual operations, such as thickness fluctuations, orange peel appearance, and the inability to penetrate corners, is inadequate current control. The Strong3000 Smart Series Control Unit inspects all electrostatic and pneumatic communication between your gun and the powder raw material thousands of times per second, creating flawless harmony.

Thanks to its “Smart” interface that prevents wasting time with complex digital menus, it saves time for coating masters while reducing the learning curve to mere minutes for beginner operators.

Technological Superiorities of the Strong3000 Smart Series Control Unit:

  • Intuitive and User-Friendly Panel: An ergonomic keypad that allows you to instantly access all the voltage (kV), current (µA), and air pressure settings you need from a single screen, without navigating through complex sub-menus.

  • Smart Coating Modes: Pre-factory optimized, single-button transition smart recipes for flat surfaces, complex/deep corners (Faraday cage), and second coat (re-coat) painting processes.

  • Precise Pneumatic Stability: High-quality digital air valves that eliminate “spitting” and interruption issues during the transmission of powder coating or enamel to the gun, blending the powder with air perfectly.

  • Dust-Resistant Industrial Chassis: A long-lasting and sealed IP-standard body structure that is completely isolated against the harsh conditions of the factory environment, flying dust, and frit particles, protecting the electronic circuits.

  • Quick Cleaning (Purging) Support: An integrated pneumatic command system that cleans the system in seconds by sending high-pressure air through the gun and hose line during color changes or at the end of the shift.

Industrial Application Areas: The Strong3000 Smart Series Control Unit is an ideal management center for systems seeking practicality and standard quality:

  • Manual Coating and Enamel Lines: Standard trolley or stand-mounted coating devices used by operators all day in custom job shops.

  • System Upgrades (Retrofit): SMEs wanting to upgrade their existing mechanical or older type devices to digital technology cost-effectively.

  • Automation Backup: Joker units that are always kept ready and can be quickly commissioned against possible malfunctions in conveyor lines.

  • Complex Part Production: Coating of parts requiring frequent setting changes, such as in the automotive sub-industry, lighting, and metal furniture sectors.

Smart Device: Pioneer of Industry 4.0

Touch Control

The Smart Device optimises production processes with touch control and Industry 4.0 integration.

High Capacity

It offers advantages such as the ability to remember 100 different parameters, Wi-Fi connection and remote access.

Processor Power

Powered by a 32-bit Cortex 18 ARM microprocessor and 600 Mhz processor speed, this device has 128 RAM.

Remote Access

You can manage your device with remote control and you can also examine all active status.

Harmony of Precision

and Performance

The injector of our powder coating device, which allows you to achieve perfect results from fine details to large surfaces, combines superior performance and precision. With its innovative design and durability, it is a reliable partner for you in your most challenging painting jobs. Always your best choice for professional results.

Emaye Enjektör - Strong3000

One Touch!

The injector of our powder coating device, which allows you to achieve perfect results from fine details to large surfaces, combines superior performance and precision. With its innovative design and durability, it is a reliable partner for you in your most challenging painting jobs. Always your best choice for professional results.

Current and Voltage Technology (Scv)

The current and voltage feature (SCV) works by automatically adjusting the current and voltage to provide stable maximum adhesion to the material with minimum paint.

This technology creates negative ions by disrupting the neutral state of the air through the high voltage applied to the needle by the cascade in the powder spray gun. These ions adhere to the powder particles and this process is called “Corona system”. Our guns also work with this loading system. However, in order for the paint to adhere homogenously to the material, the material must be completely grounded.

Remote Access

It provides remote access thanks to its Wi-Fi feature. This feature allows users to access and control their devices from anywhere.

Furthermore, users can remotely adjust important parameters such as kV and µA. In this way, the production process can be more precisely controlled and optimised.

Smart powder coating machines aim to increase the competitiveness of enterprises based on technological innovations and industry 4.0 principles.

Smart Air Control Valve

The Smart Air Control Valve provides early warnings via the Smart Control Panel when compressor pressures are unstable. When compressor limits are approached that could inhibit powder ejection, the device is automatically optimised and when a critical level is reached, the device is stopped to minimise errors and product losses.

 

 

EXPROF TRIGGER STRUCTURE
Durable and silent trigger structure
numerous manual pulse power.

 

 

EASY DISASSEMBLY HEAD STRUCTURE
45 degree rotation in one go
install and remove the head nut and head assembly.

 

 

DISASSEMBLE AND ASSEMBLE HOSE HOLDER
Latch type hose holder
Easy disassembly and assembly with the apparatus.