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Pretreatment Series

Industrial Washing Systems

A Clean Surface Before Coating.

Industrial washing systems clean machining oil, grease, swarf and scale off parts before coating. In a multi-stage spray tunnel, degreasing, rinsing and an optional iron phosphate or nano-ceramic conversion coating run in one flow, preparing a sound adhesion base for powder coating and enamel.

STRONG3000 industrial washing line
Overview

No Coating Without a Clean Surface.

Oil, grease, metal chips and oxide scale that build up on parts during machining, pressing and handling are the biggest enemy of coating adhesion. Industrial washing systems systematically remove these contaminants using chemical detergent, controlled temperature and pressurized water.

Configurable from a single booth to a multi-stage tunnel washer; operates as the first step of a pretreatment line or as a standalone cleaning station. Can be integrated with STRONG3000 pretreatment and powder coating lines.

Industrial washing line in operation
How It Works

From the Hanger to the Tunnel, from the Tunnel to Drying.

  1. Entering the tunnelParts are hung on hangers and enter the washing tunnel on the conveyor; the line keeps moving.
  2. Detergent washHeated detergent solution is sprayed under pressure from the nozzles, lifting oil, grease and swarf off the surface.
  3. Collection and reuseSolution running off the parts collects in the tank under the tunnel and is pumped back to the nozzles.
  4. Rinsing and conversion coatingEach chemical stage is followed by a clean-water rinse. An iron phosphate or nano-ceramic stage is added as required; the final rinse uses DI water.
  5. Drying, ready to coatParts pass through the drying oven and move on to the coating booth clean and dry.
On site: parts entering the washing tunnel on the conveyor
Key Benefits

A Spotless Start.

Oil & Grease Removal

Effectively removes machining oils and grease.

Scale & Chip Removal

Separates oxide scale and metal chips from the surface.

Hot Water & Pressure

Deep cleaning with controlled temperature and pressure.

Adhesion Base

Consistent coating adhesion on a clean surface.

Multi-Stage Tunnel

Degreasing, rinsing, conversion coating and drying in one flow.

Phosphate / Nano-Ceramic

Iron phosphate or heavy-metal-free nano-ceramic conversion coating, as required.

Gallery

Take a Closer Look.

Industrial Washing Systems — detail image 1 Industrial Washing Systems — detail image 2
Technical Specifications

Industrial Washing — Technical Specifications.

Values are typical ranges; final values are confirmed per project by STRONG3000 engineering.

TypeTunnel type, multi-stage spray washing
Stages3 – 6 stages: degreasing → rinse → conversion coating → rinse → DI water
ChemistryDetergent degreasing; optional iron phosphate / nano-ceramic
Bath temperature40 – 60 °C
Final rinseDI water, conductivity < 30 µS/cm
HeatingHeat exchanger — natural gas / electric
ControlPLC + touchscreen — temperature, dosing, conveyor interlock
Documentation

Technical Datasheet & Documents.

Industrial Washing Systems — Technical Datasheet
PDF · All the technical content of this page
Download
See It On Site

Real Lines. Real Work.

See our equipment running in our showroom and on our production line. Book a visit — our team will host you at our facility for a live demo, sample application and line planning.

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Need to Clean Your Parts?

Tell us about your part and the type of contamination — we'll recommend the right industrial washing configuration.

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