Turnkey Powder Coating Line

The hub that feeds powder to the guns. Virgin powder and powder returning from the cyclone mix in one hopper; injectors deliver it through the hoses to the guns.

Color change

Similar colors 10–15 min · contrasting colors 20–25 min

Purging

Injectors, hoses and guns: automatic, with compressed air

Carry the automatic guns to the part through the booth openings and run in sync with line speed. The working area is enclosed by a safety fence.

Stroke

500–2,500 mm (project-based)

Control

Line PLC synchronization

The PVC walls do not hold powder; it slides down and is drawn to the monocyclone through the extraction ducts under the booth. No filter cartridge change for every color.

Body

Powder-repellent PVC panels

Powder evacuation

Floor air valves + under-booth extraction

Separates the powder from the air extracted from the booth. There is no hopper underneath; the TP-2 transfer pump sends the powder straight to the color center hopper.

Powder transfer

TP-2 — 6 kg per minute over 15 m

At color change

Only the lower section is opened by pistons and cleaned

Connects the booth, monocyclone and filter unit in a closed air circuit. The extraction points on the color center also send airborne powder to the cyclone through the same circuit.

Airflow

Booth → monocyclone → filter unit

Recovery

Monocyclone + after-filter (hopper under filter)

Captures the very fine powder that passes the cyclone with cartridge filters and returns clean air to the shop floor. The captured powder collects in the hopper below the filter.

Cleaning

Jet-pulse, 5–6 bar

Fan flow rate

5,000–15,000 m³/h (project-based)