A smart articulating powder gun whose head turns up to 75° in every direction. It goes inside deep parts and directs powder straight onto corners, edges and inner surfaces.
Real footage from inside the cavity, 3D explanation and the OWL interface. Below, we follow the story of the film step by step.
01The Problem
The hardest process in enamel coating: deep cavity parts.
In oven cavities and deep-drawn parts, powder does not reach inner corners, edges and inner surfaces evenly. These zones decide the coating quality.
02Classic System
In classic lines, the gun enters the cavity straight.
Powder goes in one direction. Corners stay thin, edges build up. The result: excess powder consumption and uncontrolled film thickness.
One-direction spray
Thin coating in inner corners
Excess powder consumption
Uncontrolled film thickness
03Industrial Robot
So is a robot the answer?
A robot moves its whole arm to find the right angle, and its motion is limited in narrow recesses. The line slows down, the booth gets longer and every new part needs programming. Extra guns are often needed after the robot for touch-up. And all of this means a large investment.
The visible cost is the robot. The hidden ones: ATEX-compliant design, software and programming, system integration, operator training.
04OWL · An industry first
With OWL, the movement is in the gun itself.
The head group turns up to 75 degrees in every direction, directing powder straight onto corners, edges and inner surfaces.
±75° in every direction
Direct to corners
Even thickness on inner surfaces
05Real footage · Inside the cavity
From inside the cavity.
Real footage shot from inside the cavity: the OWL heads work inside the part, turning towards the surfaces as they apply.
06Live coverage map
See how much powder reaches each surface.
The interface shows in real time how much powder reaches every surface of the cavity. The back wall, top, bottom and side surfaces are tracked separately.
07Smart AI
Smart AI suggests the settings.
Smart AI evaluates the part geometry and ambient conditions, and recommends gun distance, head group, kilovolt, microampere and air settings.
Smart AI is offered as a kit.A version with line optimization is also available.Explore Smart AI →
08Local Application
Is the thickness low at one point? Or high?
The position of every OWL head is known, so the correction goes straight to that point. Local application in a few taps — without complex robot interfaces.
1Select the measured point
2The matching OWL head is assigned
3Apply the correction
09Straight to the target
The right micron. Less powder. Consistent quality.
An enamelled oven cavity coated with OWL: the target is the same film thickness on every surface.
Comparison
No need for large robot investments.
Classic CavitySystem
One-direction spray
Thin coating in inner corners
Excess powder consumption
Uncontrolled film thickness
RobotSystem
Limited motion in narrow recesses
Slower line, longer booth
Programming for every part
Touch-up with extra guns
High investment
OWLSmart articulating powder gun
Head group ±75° in every direction
Direct to corners and inner surfaces
Live coverage map
Smart AI setting recommendations
Local correction in a few taps
25% powder savings
Low investment
One technology · many processes
One technology, many processes.
OWL works in powder coating and powder enamel processes, in horizontal application and on deep-drawn parts.
Powder coating
Powder enamel
Horizontal application
Deep-drawn parts
STRONG3000 service
Simulation before production, training before installation.
Process simulation
We simulate your process before production.
Training
We train your team before installation.
Life tests
Long-term life tests completed under real production conditions.
25%Proven powder savings
ATEX · CEStandards compliant
World patented. ATEX and CE compliant.
Application Sheets
One Gun, Many Geometries.
Each geometry has different difficult zones; Smart AI manages angle, distance, speed and powder amount for each zone as a recipe.
Field measurements under real production conditions have proven a 25% powder saving. Results vary with part geometry and the existing line; we evaluate it for your project together with a simulation.
Uniform film on cavity internals defines first-pass quality in enamel; OWL provides that access.
See It On Site
Real Lines. Real Work.
See our equipment running in our showroom and on our production line. Book a visit — our team will host you at our facility for a live demo, sample application and line planning.
