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Smart Series

Smart

Programmable Precision Control.

Smart is a programmable control unit with a large recipe library, multi-gun coordination and data connectivity — one step below the fully adaptive Smart AI platform, built for high-volume, multi-color production.

STRONG3000 Smart manual powder coating units
Overview

Programmable, Repeatable, Scalable.

Smart combines the touchscreen ease of Elite Plus with a large recipe library, multi-gun synchronization and line integration. It delivers a consistent film build and fast color changes in production with high part variety.

It works in coordination with STRONG3000 guns, powder delivery, booths and automation — and can be upgraded to the adaptive control of Smart AI as needs grow.

Smart control unit
Key Benefits

Programmable Production Control.

Large Recipe Library

Quickly recalled settings for many parts and colors.

Multi-Gun Coordination

Synchronized application for consistent, high-volume coating.

Connectivity & Data

Ready for line integration and production monitoring.

Upgradeable to Smart AI

Move to the adaptive control platform as needs grow.

Technology

Smart Air Control Technology.

Smart Air Control is a technology for digital, recipe-based control of powder output air and assist (atomizing) air. Precise adjustment on the touchscreen replaces manual flowmeters and valves — delivering a repeatable powder cloud and consistent film thickness for every part and color.

  • Digital control of powder output air (Powder Output) and assist air (Assist Air)
  • Recipe-based, repeatable settings — recalled instantly on color/part change
  • Consistent powder cloud and film thickness — less waste, higher transfer efficiency
  • Synchronized control with kV / µA; balanced coating on angular and recessed geometries
More in the Knowledge Center
Control Panel

The Smart Interface.

Hover over the points on the panel (or the headings alongside) — see instantly what each function does.

STRONG3000 Smart control unit touch panel
Configurations

Smart, Configured to Your Production.

The Smart control unit is available in manual and automatic configurations — to suit your part, color and capacity requirements.

Manual Configurations

Automatic Configurations

Material

Durable Engineering Plastics.

Across all our manual series — Elite, Elite Plus, Smart and Smart AI — the carts, hopper and multicolor models are made of antistatic, easy-to-clean and durable engineering plastics.

AntistaticPowder does not cling to or build up on the surface.
Easy to cleanBody and hopper are cleaned quickly at color change.
DurableA body that withstands impacts and tough shop-floor conditions.
Compatible Guns

A Gun for Every Job.

All guns work with Smart, Elite and Smart AI control units. Manual guns are not used on automatic units.

Manual Guns · 3 Types

Powder Coating Guns · 3 Lengths

Powder Enamel Guns · 2 Lengths

Gallery

Take a Closer Look.

Smart — detail image 1 Smart — detail image 2 Smart — detail image 4 Smart — detail image 5
Technical Specifications

Smart — Technical Specifications.

Values are typical ranges; final values are confirmed per project by STRONG3000 engineering.

Output voltage0 – 100 kV fine adjustment
Recipes100 programs
VariantsHopper / Multicolor / Powder Enamel
Interface7" touchscreen
CommunicationLine PLC / OKP integration
How It Works

From Powder to Finished Part.

Feeding

Powder fed from hopper, box or powder center.

Electrostatic Charging

Precise 0–100 kV corona charging.

Smart Control

100 recipes on a 7" touchscreen; line PLC/OKP integration.

Application & Recovery

The part is coated; excess powder is recovered.

Compatible Equipment

Part of the STRONG3000 System.

  • Venturi Injector — precise powder feeding
  • PVC / Steel Monocyclone Booths — application & recovery
  • Powder Center & Ultrasonic Sieve — consistent powder quality
  • Reciprocators & Robotics — automated motion
  • Curing & Firing Ovens — line integration
Certifications

Built to Standards.

STRONG3000 Smart holds ATEX and CE documentation. You can download the documents below.

CE ATEX II 3(2)D IEP 23 ATEX 1257X EN 50050-2 EN 50177
Downloads

Documentation.

Smart — Technical Datasheet
PDF · All the technical content of this page
Download
Comparison

Control Unit Comparison.

Feature comparison of the Elite, Elite Plus, Smart and Smart AI control units.

Elite
  • Standard Air Regulator with Pressure Gauge
  • Current and voltage independently adjustable
  • 100 kV & 120 µA ATEX safety limit
  • 1 product recipe memory
  • LED indicator panel
  • Language support
  • Modbus & RS485 communication
  • Gun-mounted control button
  • Wi-Fi & remote software updates
  • OWL & AI integration
  • Spare part lifetime notifications
Elite Plus
  • Precision Digital Air Regulator
  • Current and voltage independently adjustable
  • 100 kV & 120 µA ATEX safety limit
  • 10 product recipe memory
  • 7-inch impact- and static-resistant display
  • Language support
  • Modbus & RS485 communication
  • Gun-mounted control button
  • Wi-Fi & remote software updates
  • OWL & AI integration
  • Spare part lifetime notifications
Smart AI
  • Precision Digital Air Regulator with Flow Control Sensor
  • Current and voltage independently adjustable
  • 100 kV & 120 µA ATEX safety limit
  • 60 product recipe memory
  • 7-inch impact/static-resistant display with protective cover
  • 12-language support (English, Russian, Chinese…)
  • Modbus & RS485 communication
  • Gun-mounted control button
  • Wi-Fi & remote software updates
  • OWL & AI integration
  • Spare part lifetime notifications
FAQ

Frequently Asked Questions.

Yes. The Smart Powder Enamel configuration comes with an abrasion-resistant set.

Fill in the Request a Quote form; we'll configure it for your application.

See It On Site

Real Lines. Real Work.

See our equipment running in our showroom and on our production line. Book a visit — our team will host you at our facility for a live demo, sample application and line planning.

Talk to an Engineer

Programming Your Production?

Tell us about your part variety and volume — we'll recommend the right Smart configuration.

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