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Application

Manual Powder Coating Gun

Handheld Control. On Every Part.

The Manual Powder Coating Gun puts electrostatic powder coating directly in the operator's hand. Using corona charging (with an optional tribo mode) to charge the powder, it delivers precise coverage for touch-up work, small batches and complex or one-off parts. An ergonomic body and quick recipe adjustment let the operator tune voltage, current and powder flow to part geometry on the fly; it pairs with Elite, Elite Plus and Smart control units and powder delivery to form a coordinated line.

STRONG3000 manual powder coating gun
Overview

For Every Job That Needs Flexibility.

The manual gun steps in where an automatic line cannot reach: sample and prototype coating, recessed or complex geometries, low-volume production and touch-up after automatic application. The operator directs powder straight at the target and relies on electrostatic corona charging to make it cling to the part.

For demanding Faraday-cage areas or fine finishes, a tribo charging option is available. The gun works alongside STRONG3000 control units and powder delivery to keep application consistent and repeatable.

Alloy wheel powder coating with manual gunPowder spray onto the wheelInner wheel surface powder coating
Technical Tour

Get to Know the Gun.

Scroll down to advance the walkthrough video; see the highlighted detail in each section.

01

Precise Trigger System

A microswitch-based trigger senses the smallest finger movement — starting and stopping powder exactly when you want, for a stable, fatigue-free application feel.

02

Head Group in One Turn

The head group releases with a single turn. The electrode group and nozzle come off tool-free — cleaning, maintenance and color change take seconds.

03

Clip-On Hose Holder

The hose holder is fixed with a clip; turn it and it comes off and back on easily. A practical yet solid connection for everyday use.

04

Rear Control Buttons

Rear buttons switch between modes; the kV (kilovolt) value is adjusted instantly with + and − buttons. Fast, precise optimisation per part.

Key Benefits

Precision in Hand.

Ergonomic gun body — balanced in-hand use530 gThe world’s lightest gun

Ergonomic Body

Balanced handheld use that stays comfortable over long shifts.

Instant Communication & Adjustment

The gun communicates with its control unit in real time; kV, µA and powder settings apply instantly from the touchscreen.

STRONG3000 manual powder booth — system compatibility

System Compatible

Pairs with Elite, Elite Plus and Smart control units and the powder feed system.

Original Technology

Cast Cascade Technology.

The cascade is the heart of the gun that converts low voltage into high electrostatic voltage. Its durability directly determines the gun's lifetime and coating quality.

Conventional Cascade

Add-On Cartridge Type

A cartridge-type cascade added onto the body from outside is exposed to moisture and dust at its connection points, and is easily damaged or fails on impact and drops.

STRONG3000

Cast in One Piece with the Body

Our cascade is cast as a single piece together with the gun body and fully encapsulated with a special vacuum technique. Ultra-durable against moisture, dust and drops.

Moisture & Dust Sealed
Impact & Drop Resistant
Long Service Life
Corona System

How Does Corona Charging Work?

From low voltage to surface adhesion — the six steps of electrostatic powder coating.

1

Low Voltage

The gun is supplied with a low, safe DC voltage from the control unit.

2

Coil

The coil converts this low voltage into a high-frequency oscillation, preparing it for amplification.

3

High-Voltage Cascade

The cast cascade boosts the voltage to around 100 kV — the source of the gun's charging power.

4

Electrode and Ionization

The strong electric field at the electrode tip ionizes the surrounding air (corona discharge).

5

Charging the Powder

The ions formed charge the powder particles leaving the gun negatively.

6

Adhesion to the Surface

The charged powder is drawn to the grounded part by electrostatic force and adheres to the surface.

Configurations

Choose Your Setup.

Manual powder enamel gun

Manual Powder Enamel Gun

Abrasion-resistant manual gun for vitreous/porcelain enamel.

Manual powder coating gun

Manual Powder Coating Gun

Manual gun for standard powder coating applications.

Manual laboratory gun

Manual Laboratory Gun

Lab-type gun for samples and R&D work.

Technical Specifications

Manual Gun — Technical Specifications.

Values are taken from the technical manual of the Strong3000 Manual Powder Coating Gun (Document No: 451124-T-001). Nominal input voltage and frequency may vary by project/control unit.

Nominal input voltage10 V eff (varies by project)
Operating frequency18 kHz
Nominal output voltage100 kV
Maximum output current120 µA
PolarityNegative (corona charging)
Ignition protectionATEX — II 2D
Operating temperature0 °C – +40 °C
Maximum surface temperature85 °C
Weight530 g
BodyPlastic body — cast cascade (one piece with the body)
Head group / nozzleSpecial engineering plastic (for powder coating)
Powder hose inlet diameter11×17 mm, POE (double carbon)
Accessories

Gun Accessories.

Adapt the gun to part geometry and application with deflectors, nozzles and extensions.

Extension — 30 cm
Extension — 30 cmAccess to deep and distant areas.
Extension — 15 cm
Extension — 15 cmMid-range access.
Deflectors Ø14–Ø26
Deflectors (Ø14–Ø26)Powder cloud width and direction.
Flat Nozzle (Flat / Rotating)
Flat Nozzle (Flat / Rotating)Wide, even powder distribution.
45° Angled Nozzle
45° Angled NozzleCorners and inner surfaces.
45° Angled Nozzle
45° Angled NozzleDouble angle for challenging geometries.
90° Angled Nozzle
90° Angled NozzleCavities and perpendicular surfaces.
Head Nut
Head NutNozzle/deflector retention.
Corona Plus Ring
Corona Plus RingReduces back-ionization.
Electrostatic Nozzle Body
Electrostatic Nozzle BodyNozzle and deflector mounting body.
Certifications

Built to Standards.

STRONG3000 Manual Powder Coating Gun holds ATEX and CE documentation. You can download the documents below.

CE 2284 ATEX II 2D IEP 23 ATEX 1256X EN 50050-2
Documentation

Technical Datasheet & Documents.

Manual Powder Coating Gun — Technical Datasheet
PDF · All the technical content of this page
Download
Video

Take a Closer Look.

FAQ

Frequently Asked Questions.

Nozzles, electrodes and venturi sets from stock; order via the 24/7 support line.

Via recipes on the control unit; switch between stored programs per part type.

See It On Site

Real Lines. Real Work.

See our equipment running in our showroom and on our production line. Book a visit — our team will host you at our facility for a live demo, sample application and line planning.

Talk to an Engineer

Need a Powder Coating Gun?

Tell us about your part and line — we'll recommend the right manual gun configuration.

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